San Juan Fiberglass Construction Timeline Overview

Phase 1: Excavation

When excavating for a fiberglass pool we typically allow 12–16” of OVER-DIG to provide room to set the pool and to ensure the pool is BACK-FILLED properly.

We dig the hole about 4 inches deeper than the depth of the pool to provide room for the stone base material.

Duration: 3 hours to 1 day

Project Time Frame: Day 1

 

Phase 2: Pool Delivery

The pool typically arrives on a flatbed trailer on day one, and our team unloads it with an excavator. We sometimes use other equipment such as a crane or reach forklift as needed, depending on the conditions.

The pool is unloaded and placed on the ground, where it will be plumbed in preparation for setting.

Duration: 1–2 hours

Project Time Frame: Day 1

 

Phase 3: Placing the Stone Pool Base and Plumbing

Usually, by mid afternoon the excavation is complete and the fiberglass pool shell is on site.

Part of our team places the stone base in the bottom of the excavation while others work on plumbing the pool as it sits on the ground.

Both the stone base and our plumbing method are part of our unique fiberglass pool installation methodology.

Duration: 2 hours

Project Time Frame: Day 1

 

Phase 4: Setting and Leveling the Pool

Towards the end of Day 1 or at the beginning of Day 2, we set the fiberglass pool shell into the hole, ensure it is in precisely the right location, and get it level.

Having been one of the leading installers of fiberglass pools in America for many years, we appreciate how important it is for a fiberglass pool to be manufactured level. Unfortunately, many are not.

This is why when we decided to manufacture our own fiberglass pools years ago, we committed to producing pools that were builder-friendly.

Duration: 1–2 hours

Project Time Frame: Day 1 or 2

 

Phase 5: Back-filling and Filling with Water

Once the pool is level, we begin BACK-FILLING around the outside of the fiberglass pool with stone.

We place stone BACK-FILL, another core attribute of our advanced installation methodology, around the pool as it fills with water. Keeping both the BACK-FILL and water within 12 inches of each other equalizes the pressure from both sides.

We also pack stone under steps and bench seats to remove any voids.

Pool designs with large tanning ledges/shelves are often BACK-FILLED with a material called FLOW-ABLE fill, which is a slurry mix of cement, sand, and water. This solidifies under the ledges, providing a solid base.

Duration: 2–6 hours

Project Time Frame: Typically Day 2

***Bonding inspection required

 

Phase 6: Patio Installation

When installing hardscaping around a fiberglass pool, it is essential to pour at least 12 inches of concrete around the pool perimeter.

Duration: 1–2 weeks

Project Time Frame: Week 2–3

 

Phase 7: Fiberglass Pool Start-Up

Because the surface of fiberglass pools is factory installed and an integral part of the pool shell, it is fully cured and swim-ready from the moment it is produced.

Once the pool is full and the pump and filter system are up and running, the water should be balanced and filter cleaned accordingly. No need for brushing.

Duration: 1–2 Days

Project Time Frame: Week 2–4